Supply and Install a Sliding Glass Door

Case Study: Custom Aluminium Sliding Door Installation by Russcos Glazing in Dolphin Heads, Queensland

When homeowners in Dolphin Heads, Queensland, set out to improve the functionality, appearance, and airflow of their coastal home, one of the key upgrades they identified was replacing their ageing exterior sliding door. The existing unit had become difficult to operate, offered limited visibility, and no longer matched the refreshed interior updates they had recently completed. To achieve a cleaner, more modern look and improve usability, they engaged Russcos Glazing to supply and install a new, high-quality aluminium sliding door tailored to the home’s requirements.

The final solution was a Hamilton white aluminium framed sliding door with grey glass, manufactured in a classic XO configuration and custom-sized at 2200mm x 2575mm. This installation became a standout enhancement to the home’s living area, providing better access, improved light control, and a fresh, contemporary aesthetic.

Project Overview

The owners were seeking a product that could withstand the coastal conditions of Dolphin Heads, where salt air, high humidity, and strong sun exposure can accelerate wear, while still offering modern styling. Functionality was also critical. They wanted a smooth-gliding door that would open up the space and allow for better cross-ventilation, particularly during the warmer months.

After a detailed site visit and consultation, Russcos Glazing recommended the Hamilton aluminium sliding door system, renowned for its durability, structural integrity, and sleek frame design. The chosen white powder-coated finish complemented the home’s interior palette, while the grey glass provided subtle tinting to reduce heat and glare without significantly reducing natural light.

Custom Specifications

Door Type

• Hamilton aluminium sliding door
• XO configuration (X = sliding panel, O = fixed panel)
  Allows wide, easy access and maximises views

Size

• 2200mm (width) x 2575mm (height)
• Custom built to suit the home’s large existing opening

Materials

• White aluminium frame, powder-coated for long-term coastal durability
• Grey glass panels, reducing UV exposure and glare while maintaining clarity
• Precision-engineered rollers for smooth, long-lasting operation

Sliding Glass Door Supply and Installation Process

1. Initial Assessment and Measuring

Russcos Glazing began with a comprehensive site assessment to ensure accurate measuring and identify any structural considerations. Given the large door height of 2575mm, it was essential to confirm the opening was plumb and able to support the new system without adjustment.

2. Removal of the Existing Door

Once the new door was manufactured to size, the existing sliding door system was carefully removed. This process involved detaching the old frame, clearing old silicone, and preparing the opening for installation.

3. Framing and Installation

The Hamilton sliding door frame was positioned, levelled, and securely fixed into place. Coastally rated fasteners and sealing products were used to ensure long-term stability and weather resistance. Once the frame was set, the glazed panels were installed and aligned to ensure smooth, effortless sliding.

4. Sealing and Finishing

To protect against moisture and air leaks, common issues in coastal environments, the team applied high-quality exterior-grade silicone around all connection points. The clean white aluminium finish and seamless sealing created an elegant, modern look that immediately elevated the home’s appearance.

5. Final Testing and Handover

Before completing the job, Russcos Glazing conducted a full functionality check, ensuring the rollers operated smoothly, the locks engaged securely, and the panels were perfectly aligned. The homeowners received guidance on care, cleaning, and how to extend the product’s life in a coastal setting.

Project Outcome

The upgrade made a significant difference to the home’s comfort and visual appeal. The grey glass reduced heat transfer into the living area, making the space cooler and more energy-efficient. The XO configuration offered the homeowners a wide, functional opening ideal for indoor-outdoor flow, particularly when entertaining.

The white aluminium frame brightened the interior and tied in perfectly with the home’s modern aesthetic. Most importantly, the quality of the installation gave the homeowners peace of mind knowing their new sliding door was secure, built for longevity, and backed by Russcos Glazing’s professional workmanship.

Client Feedback

The homeowners were extremely pleased with the result, praising the smooth operation of the new door, the improved natural lighting, and the overall finish. They also appreciated the professionalism of the Russcos Glazing team and the quality of the materials selected for the coastal location.